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Every year, some of what your factory knows about your product walks out the door.

Chinese New Year isn’t just a shutdown. Workers travel home and a meaningful share never return — some take jobs closer to family, some leave the industry. Their replacements arrive knowing nothing about your tolerances, your finish standard, or the exceptions your line had learned to respect. The weeks after reopening are the highest-risk production window of the year, and it happens on schedule.

Last updated: 28 July 2026.

WHAT WE PUT IN PLACE

  • Production pulled forward ahead of the shutdown
  • The first run after reopening inspected as a new-supplier run
  • Your spec re-briefed in Mandarin, with photographs
  • Every defect previously found on your product back on the checklist — from our records, or the history you send us
  • Realistic dates, agreed before the queue forms

Last updated: 28 July 2026. This page describes a recurring annual pattern rather than a single dated event — the holiday falls on a different date each year, and the length and severity of the disruption vary by factory and category. Treat the timings here as planning rules, not promises.

Chinese New Year is the one supply-chain risk on your calendar that arrives with months of notice and still catches importers out every year. The damage isn’t done by the shutdown itself. It is done in the weeks after reopening, by a line that is partly new, partly understaffed, and holding a backlog that built up while the lights were off.

Why it happens

Three things compound at once.

  • Staff turnover. Accumulated knowledge about your specification lives in people, not documents. Every year a portion of it leaves, and it is the most experienced portion that has the most options.
  • Reduced capacity, unchanged promises. Factories reopen understaffed and take the same order book. Something gives, and it is rarely the delivery date the customer is watching — it is the checking nobody is watching.
  • A queue built during the shutdown. Orders stack up for weeks and all release at once into a line running at partial strength with partly new operators.

None of this requires bad intent. It’s arithmetic. A factory that behaved well all year will still put your product in front of an operator who has never made it before, because that is who is standing at the station in week two.

The window

When it starts, and roughly when it ends.

The shutdown itself is the visible part: lines stop, offices close, and travel across the country makes freight and factory access difficult for a stretch either side of the holiday. Reopening dates slip — a factory that says it restarts on a given day often means the office restarts then, with the line following as workers return.

The risk window is the part nobody schedules for. In our experience it runs for roughly six weeks from reopening, and it closes gradually rather than on a date, as replacement workers accumulate hours on your product. Plan on the assumption that anything produced in that stretch needs more checking than the same order would have needed three months earlier.

What to change

Five decisions, made before the shutdown.

  1. Pull your production forward. Anything that can be made before the shutdown should be. This is the single highest-value move and it has to be decided months ahead — by the time the holiday is close, the capacity to do it is already sold.
  2. Treat the first post-holiday run as a new supplier run. Not a repeat order. Full inspection, full checklist, compared against the retained golden sample rather than against the last shipment.
  3. Re-send the spec before they reopen. With photographs. The person reading it may never have seen your product, and a drawing that made sense to the operator who left is not self-explanatory to the one who replaced them.
  4. Add a buffer to every date. Reopening slips, capacity ramps slowly, and the queue is long. A date agreed in advance that already carries the buffer is worth more than a date renegotiated under pressure.
  5. Arrange inspection capacity early. Every experienced buyer wants the same weeks. Inspection availability in that window fills, and it fills before the holiday, not after it.

Related reading: why order six is worse than order one — the slower version of the same problem, running all year.

What we do

Cover for the window, arranged in advance.

  • Pre-holiday pull-forward We work the schedule with your factories ahead of the shutdown so that what can be built early is.
  • First-run inspection, treated as new Against the retained golden sample, with the checklist rebuilt to include every defect ever found on your product.
  • Spec re-brief in Mandarin Delivered to the line before reopening, with photographs and the exception log.
  • Planned early Post-holiday visits arranged before the shutdown, with the visit date confirmed when we quote and book.

A factory visit is US$268 — one factory, one visit, and a photo-documented written report within 24 hours of the visit. The same price covers either a supplier verification visit or a pre-shipment inspection, whichever you need, at factories in China’s main manufacturing regions; a factory further out we quote before you book. One fixed-price visit you can book outright; everything else is quoted per request. See quality inspection and procurement management.

FAQ

Does this apply if my supplier is large and well-run?

Yes, though the magnitude differs. Turnover after the holiday is an industry-wide labour phenomenon, not a symptom of a weak factory. A well-run supplier absorbs it better — it does not escape it.

How long does the elevated risk last?

In our experience, roughly six weeks from reopening. Full spec discipline typically returns as replacement workers accumulate experience on your product. Treat that as a working rule for planning, not a guarantee — it varies by factory, category and how much of the line turned over.

Is one extra inspection really worth it?

It is the cheapest insurance on the sourcing calendar. A single rejected shipment costs more than routine inspection ever will, and the first post-holiday run is the run most likely to produce one.

When should I book?

Before the shutdown, not after it. The window is the same for everyone, so the buyers who get cover are the ones who arranged it while the line was still running. Capacity in those weeks is finite.

It happens every year.
It’s only a problem if nobody plans for it.

Tell us which factories you use and what has to ship in the first quarter. We’ll tell you what can be pulled forward, what needs cover, and what it costs before you commit to anything.